Installation method of ceramic super saddle ring

Selection: Choose specifications (e.g., Φ25mm, Φ50mm) based on tower dimensions and process requirements. Consider parameters like specific surface area, voidage, and packing density (e.g., Φ50mm rings have a specific surface area of 88.4 m²/m³ and voidage of 81%). Smaller sizes (e.g., Φ25mm) enhance mass transfer efficiency but require balancing pressure drop and throughput.

Preparation: Clean the tower thoroughly before installation to prevent pore blockage. Install a grid or support plate at the bottom of the packing layer to prevent collapse.

Filling: Apply layered filling to ensure uniform distribution of ceramic rings, avoiding localized accumulation or uneven voids for optimal gas-liquid distribution.

Operation and Maintenance

Startup: Gradually increase gas-liquid loads during commissioning while monitoring pressure drops to avoid sudden overloads that may damage the packing.

Inspections: Regularly check for fouling or fractured rings during shutdowns and replace damaged units promptly.

Cleaning: Establish cleaning schedules based on medium characteristics. Use low-pressure water rinsing or chemical cleaning (avoid hydrofluoric acid).

With their corrosion resistance, high-temperature tolerance, and efficient mass transfer performance, ceramic super saddle rings serve as core components in tower equipment for chemical and environmental industries. Proper selection, standardized installation, and scientific maintenance are key to maximizing their performance. As industrial greenification demands grow, their applications in energy-saving and emission-reduction processes will further expand.